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A gas injection unit typically consists of the following key components:
Gas Compressor:
The heart of the gas injection unit, the compressor increases the pressure of the gas to the level required for injection into the well.
Compressors can be reciprocating, centrifugal, or screw-type, depending on the volume and pressure requirements.
Gas Source:
The gas used for injection is often sourced from the produced gas from the same field or nearby wells. It can also come from a gas processing plant or pipeline.
The gas must be clean and free of liquids or solids to avoid damaging the compressor or well equipment.
Cooling System:
Compressing gas generates heat, so a cooling system is used to lower the temperature of the gas after compression.
This ensures the gas is at an optimal temperature for injection and prevents damage to downstream equipment.
Filters and Separators:
Filters remove any impurities, such as dust, liquids, or solids, from the gas before it enters the compressor.
Separators are used to remove any liquid hydrocarbons or water that may be present in the gas stream.
Control System:
A control system monitors and regulates the gas injection process, including pressure, flow rate, and temperature.
It ensures the gas is injected at the correct rate and pressure to optimize production.
Injection Lines and Valves:
High-pressure pipelines transport the compressed gas from the compressor to the wellhead.
Gas lift valves or injection valves control the flow of gas into the well at the desired depth.
Metering System:
Flow meters measure the volume of gas being injected into the well, ensuring accurate control and optimization of the gas lift process.